Job Purpose/Profile

To carry out the inspection, dismantling, rewinding, reassembly, testing, and repair of electric motors and associated electrical rotating equipment to restore their performance, improve reliability, and extend equipment service life while minimising plant downtime.

Key Responsibilities

• Inspect and assess faulty electric motors to determine the nature and extent of electrical and mechanical damage.
• Dismantle and reassemble electric motors, alternators, generators, and other rotating electrical equipment.
• Remove damaged windings and prepare stators and rotors for rewinding.
• Carry out motor winding calculations, coil preparation, winding, insulation, connection, and termination in accordance with the required specifications.
• Select appropriate winding wire, insulation materials, varnishes, and other consumables based on motor specifications.
• Perform varnish impregnation, baking, drying, and other applicable insulation treatment processes.
• Conduct electrical tests, including insulation resistance, winding resistance, continuity, and other appropriate tests before and after rewinding.
• Identify winding faults, insulation failures, short circuits, open circuits, and earth faults.
• Inspect bearings, shafts, cooling fans, terminal boxes, and other motor components and report defects requiring attention.
• Assist with bearing replacement, rotor balancing coordination, and other related repair activities within the scope of competence.
• Ensure that rewound motors meet specified electrical, mechanical, and operational requirements before release.
• Maintain accurate records of motor specifications, winding data, test results, repairs, and materials used.
• Maintain winding tools, testing equipment, and workshop machinery in good working condition.
• Follow established procedures for handling electrical equipment, insulation materials, varnishes, and other workshop chemicals.
• Comply with occupational health and safety requirements and maintain proper housekeeping in the rewinding workshop.
• Coordinate with electrical technicians, engineers, and maintenance personnel to prioritise critical motor repairs.
• Recommend measures to prevent repeated motor failures and improve motor reliability.
• Perform any other duties assigned by the supervisor or management.

Qualifications and Experience

• Grade 12 School Certificate.
• Craft Certificate, Trade Certificate, Diploma, or equivalent recognised qualification in Electrical Engineering, Electrical Technology, or Electric Motor Rewinding.
• At least 2–3 years of practical motor rewinding and repair experience, preferably in a steel manufacturing, mining, or heavy industrial environment.
• Demonstrated practical experience in rewinding low-voltage industrial motors.
• Knowledge of winding patterns, coil design, insulation systems, motor connections, and electrical testing procedures.
• Experience with three-phase induction motors and familiarity with medium-voltage motors will be an added advantage.
• Experience in generator and alternator rewinding will be an added advantage.

Competencies and Skills

• Strong practical skills in electric motor dismantling, rewinding, assembly, and repair.
• Knowledge of motor winding calculations, coil pitch, winding layouts, and connection diagrams.
• Ability to identify winding faults and determine appropriate repair methods.
• Proficiency in using insulation resistance testers, Multimeter, winding resistance meters, and other relevant testing equipment.
• Understanding of insulation classes, winding materials, varnishing, and motor protection.
• Ability to interpret motor nameplates, winding diagrams, and technical specifications.
• Knowledge of motor testing, fault diagnosis, and quality control procedures.
• Good attention to detail and commitment to precision workmanship.
• Strong troubleshooting and problem-solving skills.
• Ability to work independently and meet urgent repair deadlines.
• Knowledge of workshop safety, electrical isolation, and safe handling of materials.
• Good communication, teamwork, record-keeping, and organisational skills

GENERAL REQUIREMENTS

All applicants must meet the following requirements:

1. Must be Zambian citizens and possess a valid National Registration Card (NRC).
2. Must possess the relevant academic and professional qualifications for the position applied for.
3. Must provide verifiable evidence of relevant work experience where applicable.
4. Must demonstrate integrity, professionalism, discipline, and a strong work ethic.
5. Must possess good communication, interpersonal, and problem-solving skills.
6. Must be medically fit to work in a demanding industrial environment.
7. Must demonstrate the ability to work independently and as part of a team.
8. Must be willing to work shifts, weekends and public holidays where operational requirements demand.
9. Must be committed to observing company policies, procedures, occupational health and safety standards.

• Inspect and assess faulty electric motors to determine the nature and extent of electrical and mechanical damage.
• Dismantle and reassemble electric motors, alternators, generators, and other rotating electrical equipment.
• Remove damaged windings and prepare stators and rotors for rewinding.
• Carry out motor winding calculations, coil preparation, winding, insulation, connection, and termination in accordance with the required specifications.
• Select appropriate winding wire, insulation materials, varnishes, and other consumables based on motor specifications.
• Perform varnish impregnation, baking, drying, and other applicable insulation treatment processes.
• Conduct electrical tests, including insulation resistance, winding resistance, continuity, and other appropriate tests before and after rewinding.
• Identify winding faults, insulation failures, short circuits, open circuits, and earth faults.
• Inspect bearings, shafts, cooling fans, terminal boxes, and other motor components and report defects requiring attention.
• Assist with bearing replacement, rotor balancing coordination, and other related repair activities within the scope of competence.
• Ensure that rewound motors meet specified electrical, mechanical, and operational requirements before release.
• Maintain accurate records of motor specifications, winding data, test results, repairs, and materials used.
• Maintain winding tools, testing equipment, and workshop machinery in good working condition.
• Follow established procedures for handling electrical equipment, insulation materials, varnishes, and other workshop chemicals.
• Comply with occupational health and safety requirements and maintain proper housekeeping in the rewinding workshop.
• Coordinate with electrical technicians, engineers, and maintenance personnel to prioritise critical motor repairs.
• Recommend measures to prevent repeated motor failures and improve motor reliability.
• Perform any other duties assigned by the supervisor or management.

• Strong practical skills in electric motor dismantling, rewinding, assembly, and repair.
• Knowledge of motor winding calculations, coil pitch, winding layouts, and connection diagrams.
• Ability to identify winding faults and determine appropriate repair methods.
• Proficiency in using insulation resistance testers, Multimeter, winding resistance meters, and other relevant testing equipment.
• Understanding of insulation classes, winding materials, varnishing, and motor protection.
• Ability to interpret motor nameplates, winding diagrams, and technical specifications.
• Knowledge of motor testing, fault diagnosis, and quality control procedures.
• Good attention to detail and commitment to precision workmanship.
• Strong troubleshooting and problem-solving skills.
• Ability to work independently and meet urgent repair deadlines.
• Knowledge of workshop safety, electrical isolation, and safe handling of materials.
• Good communication, teamwork, record-keeping, and organisational skills

• Grade 12 School Certificate.
• Craft Certificate, Trade Certificate, Diploma, or equivalent recognised qualification in Electrical Engineering, Electrical Technology, or Electric Motor Rewinding.
• Knowledge of winding patterns, coil design, insulation systems, motor connections, and electrical testing procedures.
• Experience with three-phase induction motors and familiarity with medium-voltage motors will be an added advantage.
• Experience in generator and alternator rewinding will be an added advantage.
• Must be Zambian citizens and possess a valid National Registration Card (NRC).
• Must possess the relevant academic and professional qualifications for the position applied for.
• Must demonstrate integrity, professionalism, discipline, and a strong work ethic.
• Must be medically fit to work in a demanding industrial environment.
• Must be willing to work shifts, weekends and public holidays where operational requirements demand.