TetraPak Filling Operator
2026-07-20T08:15:58+00:00
Two Six Zero Brands Africa
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FULL_TIME
Lusaka
Lusaka
10101
Zambia
Professional Services
Manufacturing & Warehouse, Installation, Maintenance & Repair, Science & Engineering
2026-07-27T17:00:00+00:00
TELECOMMUTE
8
Purpose
Support product changeovers and smooth line running. Operate, monitor, and maintain the UHT processing line to ensure consistent, safe, and high-quality production.
Key Responsibilities
Machine Operation
- Operate Tetra Pak filling machine (A3 Flex/TBA8 or equivalent).
- Start-up and shut down machine according to SOP.
- Carry out aseptic production following standard procedures.
- Monitor machine parameters throughout production.
- Maintain production speed according to production plan.
- Ensure continuous product flow without unnecessary stoppages.
Production Activities
- Prepare machine before production.
- Perform package size changeovers.
- Load packaging material and caps.
- Monitor filling accuracy.
- Verify package integrity.
- Monitor coding and date printing.
- Maintain production records.
Quality Control
- Perform hourly quality checks.
- Check package seal quality.
- Monitor package appearance.
- Verify fill volume.
- Conduct leak tests.
- Reject defective packs.
- Report quality deviations immediately.
Food Safety
- Follow GMP requirements.
- Follow HACCP procedures.
- Maintain aseptic conditions.
- Prevent contamination.
- Ensure sanitation standards are maintained.
- Wear appropriate PPE.
Machine Monitoring
- Sterilization temperatures
- Hydrogen peroxide concentration
- Air pressure
- Steam pressure
- Product temperature
- Filling accuracy
- Machine alarms
- Packaging material usage
Minor Maintenance
- Perform daily autonomous maintenance.
- Clean machine externally.
- Lubricate designated parts.
- Replace minor consumables.
- Assist maintenance during breakdowns.
- Report abnormal noises or vibrations.
Housekeeping
- Maintain cleanliness around machine.
- Follow 5S principles.
- Dispose of waste correctly.
- Keep work area organized.
Documentation
- Production quantity
- Downtime
- Rejections
- Machine stoppages
- Material consumption
- Shift handover
- Cleaning records
Key Performance Indicators (KPIs)
- Production efficiency (%)
- OEE
- Downtime
- Product loss (%)
- Packaging material loss
- First Pass Yield
- Number of quality defects
- Customer complaints
- Food safety compliance
- GMP compliance
- Machine availability
- Housekeeping score
KEY QUALIFICATIONS & REQUIREMENTS
- ITI/Diploma – Mechanical/Electrical/ Food Technology or Industrial Engineering.
- Hands-on Filling Machine operation experience (Tetra Pak, Elecster, Alps ).
- 3–5 years’ operating Tetra Pak aseptic filling machines.
- Experience in beverage, dairy, juice or UHT processing.
- Operate Tetra Pak filling machine (A3 Flex/TBA8 or equivalent).
- Start-up and shut down machine according to SOP.
- Carry out aseptic production following standard procedures.
- Monitor machine parameters throughout production.
- Maintain production speed according to production plan.
- Ensure continuous product flow without unnecessary stoppages.
- Prepare machine before production.
- Perform package size changeovers.
- Load packaging material and caps.
- Monitor filling accuracy.
- Verify package integrity.
- Monitor coding and date printing.
- Maintain production records.
- Perform hourly quality checks.
- Check package seal quality.
- Monitor package appearance.
- Verify fill volume.
- Conduct leak tests.
- Reject defective packs.
- Report quality deviations immediately.
- Follow GMP requirements.
- Follow HACCP procedures.
- Maintain aseptic conditions.
- Prevent contamination.
- Ensure sanitation standards are maintained.
- Wear appropriate PPE.
- Monitor sterilization temperatures
- Hydrogen peroxide concentration
- Air pressure
- Steam pressure
- Product temperature
- Filling accuracy
- Machine alarms
- Packaging material usage
- Perform daily autonomous maintenance.
- Clean machine externally.
- Lubricate designated parts.
- Replace minor consumables.
- Assist maintenance during breakdowns.
- Report abnormal noises or vibrations.
- Maintain cleanliness around machine.
- Follow 5S principles.
- Dispose of waste correctly.
- Keep work area organized.
- Maintain records of Production quantity
- Downtime
- Rejections
- Machine stoppages
- Material consumption
- Shift handover
- Cleaning records
- Tetra Pak filling machine operation
- Aseptic production
- Machine monitoring
- Quality control checks
- Food safety procedures (GMP, HACCP)
- Minor maintenance
- Housekeeping
- Documentation and record keeping
- ITI/Diploma – Mechanical/Electrical/ Food Technology or Industrial Engineering.
- Hands-on Filling Machine operation experience (Tetra Pak, Elecster, Alps ).
- Experience in beverage, dairy, juice or UHT processing.
JOB-6a5dd93e028d0
Vacancy title:
TetraPak Filling Operator
[Type: FULL_TIME, Industry: Professional Services, Category: Manufacturing & Warehouse, Installation, Maintenance & Repair, Science & Engineering]
Jobs at:
Two Six Zero Brands Africa
Deadline of this Job:
Monday, July 27 2026
Duty Station:
This Job is Remote
Summary
Date Posted: Monday, July 20 2026, Base Salary: Not Disclosed
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JOB DETAILS:
Purpose
Support product changeovers and smooth line running. Operate, monitor, and maintain the UHT processing line to ensure consistent, safe, and high-quality production.
Key Responsibilities
Machine Operation
- Operate Tetra Pak filling machine (A3 Flex/TBA8 or equivalent).
- Start-up and shut down machine according to SOP.
- Carry out aseptic production following standard procedures.
- Monitor machine parameters throughout production.
- Maintain production speed according to production plan.
- Ensure continuous product flow without unnecessary stoppages.
Production Activities
- Prepare machine before production.
- Perform package size changeovers.
- Load packaging material and caps.
- Monitor filling accuracy.
- Verify package integrity.
- Monitor coding and date printing.
- Maintain production records.
Quality Control
- Perform hourly quality checks.
- Check package seal quality.
- Monitor package appearance.
- Verify fill volume.
- Conduct leak tests.
- Reject defective packs.
- Report quality deviations immediately.
Food Safety
- Follow GMP requirements.
- Follow HACCP procedures.
- Maintain aseptic conditions.
- Prevent contamination.
- Ensure sanitation standards are maintained.
- Wear appropriate PPE.
Machine Monitoring
- Sterilization temperatures
- Hydrogen peroxide concentration
- Air pressure
- Steam pressure
- Product temperature
- Filling accuracy
- Machine alarms
- Packaging material usage
Minor Maintenance
- Perform daily autonomous maintenance.
- Clean machine externally.
- Lubricate designated parts.
- Replace minor consumables.
- Assist maintenance during breakdowns.
- Report abnormal noises or vibrations.
Housekeeping
- Maintain cleanliness around machine.
- Follow 5S principles.
- Dispose of waste correctly.
- Keep work area organized.
Documentation
- Production quantity
- Downtime
- Rejections
- Machine stoppages
- Material consumption
- Shift handover
- Cleaning records
Key Performance Indicators (KPIs)
- Production efficiency (%)
- OEE
- Downtime
- Product loss (%)
- Packaging material loss
- First Pass Yield
- Number of quality defects
- Customer complaints
- Food safety compliance
- GMP compliance
- Machine availability
- Housekeeping score
KEY QUALIFICATIONS & REQUIREMENTS
- ITI/Diploma – Mechanical/Electrical/ Food Technology or Industrial Engineering.
- Hands-on Filling Machine operation experience (Tetra Pak, Elecster, Alps ).
- 3–5 years’ operating Tetra Pak aseptic filling machines.
- Experience in beverage, dairy, juice or UHT processing.
Work Hours: 8
Experience in Months: 12
Level of Education: associate degree
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